Capping stack toolboxes

The intervention system includes four capping systems:

  • Two 18 3/4” bore capping stacks developed to handle pressure up to 15kpsi
  • Two 7 1/16” bore capping stacks designed for pressure up to 10kpsi

This should enable the industry to cap most subsea oil wells in water depths up to 3000m around the world, as well as providing flexibility for various contingencies.

Key facts

  • Transportable by sea and/or air
  • Available for a variety of international metocean conditions
  • Designed for subsea use up to 3000m water depth
  • Stored in four strategic regional locations around the world
  • Manufactured by Trendsetter Engineering

All four capping stacks are designed into a standard configuration, with common pipework, valves, chokes and spools all rated to 15kpsi. The common framework gives greater flexibility by utilising interchangeable gate valves and rams. The key difference is the use of 7 1/16” 10k gate valves for the two 10k stacks and 18 3/4” 15k rams for the two 15k stacks.

Take a look at the factsheet to find out more about the capping equipment.

For more information about gaining access to the equipment, contact subseaservices@oilspillresponse.com.

15k capping stack

Roll over the capping system to find out more about each component

15k stack
Subsea Retrievable Chokes (x4)
Allows the soft shut-in of the flow on the diverter spool outlet
18 3/4" Dual 15k Rams
Sealing mechanism on the main bore
Dual 5 1/8" 15k Gate Valves (x4)
Allows the closing of the flow on the diverter spool outlet
Dual 5 1/8" 15k Gate Valves (x4)
Allows the closing of the flow on the diverter spool outlet
Lower Connector
Connection point to the flowing well
H4 Mandrel
Connection point for the running tool
ROV Panel
Allows control of the (open/close) valves on the system
Acoustic Transponder
Sends data (pressure / temperature) to surface vessels
Flow Line Connector
Connection point for the containment system
Flow Line Connector
Connection point for the containment system

10k capping stack

Roll over the capping system to find out more about each component

10k stack
Subsea Retrievable Chokes (x4)
Allows the soft shut-in of the flow on the diverter spool outlet
Dual 7 1/16" 10k Gate Valves
Sealing mechanism on the main bore
Dual 5 1/8" 15k Gate Valves (x4)
Allows the closing of the flow on the diverter spool outlet
Dual 5 1/8" 15k Gate Valves (x4)
Allows the closing of the flow on the diverter spool outlet
Lower Connector
Connection point to the flowing well
ROV Panel
Allows control of the (open / close) valves on the system
7 1/16" 10k API Hub
Connection point for the running tool
Acoustic Transponder
Sends data (pressure / temperature) to surface vessels
Flow Line Connector
Connection point for the containment system
Flow Line Connector
Connection point for the containment system

Ancillary equipment

Click on image for larger version

Capping stacks: common components

1 x Test stand

1 x HCH4 Connector 18 3/4” 15kpsi rated (base)

1 x HC Connector 18 3/4” 15kpsi rated (base)

1 x HC Profile 18 3/4” API 15kpsi Adapter Spool

1 x H4 Profile 18 3/4” API 15kpsi Adapter Spool

1 x H4 Profile Adapter spool with weld prep end fitting

1 x H4 18 3/4” API 15K test mandrel

1 x HC 18 3/4” API 15K test mandrel

1 x 1m Spacer spool

1 x 2m Spacer spool

1 x 3m Spacer spool

1 x Diverter Spool 18 3/4” 15kpsi rated

4 x Diverter spool 5 1/8” blind flanges

4 x Dual Gate Valve – 5 1/8” 15kpsi hydraulically operated with ROV override

4 x Forged diverter leg elbows

Flowline connector system

4 x Subsea Retrievable Chokes – 15kpsi

1 x Structural support frame

1 x Subsea retrievable spreader bar

Rigging and Fastening Aids

Gaskets, Bolts, Studs, Nuts

Hot Stabs/Dummy Stabs/Receptacles 15kpsi

Anodes (as required)

Ram/Connector/Chemical Injection ROV Panels –
Valves/Gauges/Fittings/Interface Parts

1/2” 15K psi ROV actuated/manual isolation valve (ROV Panel)

2 x PP/PT sensors

1 x Acoustic Transmittal System w/ 2 transponders

Subsea Accumulator Modules 40 x 15 Gallons

2 x Connector Parking Stands

1 x 18 3/4” API 15K dog bone for lifting HC/H4 connector

1 x 18 3/4” API 15K test flange c/w studs and nuts

5” BX Gaskets (Ring Gasket) – spares

18 3/4” VX Gaskets – spares for H4 connector

18 3/4” AX Gaskets – spares for HC connector

10k specific components

18 3/4” to 7 1/16” transition spool

Dual 7 1/16” 10K gate valve

Upper Connector Interface – 7 1/16” API hub

Upper 7 1/16” API Hub test plug

Perforated Subsea DrillString
Running Tool

15k specific components

Upper 18 3/4” 15kpsi H4 test plug

Dual Blind Ram 18 3/4” 15kpsi

Upper 18 3/4” H4 mandrel

Perforated Subsea H4 Drill String Running Tool

Perforated Subsea HC Drill String
Running Tool

 

ROV tooling per system (10 kpsi and 15 kpsi)

Dummy hot stab

API 17H dual port hot stab

Connector draw down tool

Gaskets

Class IV torque tool

Class V torque tool

1 x Spreader bar pin removal tool

* Additional gaskets not listed above